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List of manufacturing equipment

List of manufacturing equipment

Plant No.1

No.1 Plant

No.1 Plant is a multi-purpose plant, and is best fitted for the production of halogenated compounds with neat bromine easily available from bromine tank.

Plant No.2
Plant No.3

No.3 Plant

No.3 plant is a multi-purpose plant. It can handle Grignard reaction, Hydrogenation, halogenation and distillation for high boiling point compounds.

No.4 Plant

The 4th plant is a multipurpose plant mainly for pharmaceutical intermediates and API's. This plant is equipped with thin film distillation apparatus, GL pressure filtration dryers and mill.

Plant No.5

No.5 Plant

No.5 plant is a small scale multi-purpose plant for API's, and it's intermediates.

No.1 Plant

Facility Material Size Mixing
Impeller
Temperature Vacuum (kPa) Notes
Reaction vessel
  GL 1500 L Three-blade
retreat impeller
-10 to 140℃    
  GL 3000 L Three-blade
retreat impeller
-10 to 140℃    
  GL 3000 L Three-blade
retreat impeller
-10 to 140℃    
  GL 4000 L Three-blade
retreat impeller
-10 to 140℃    
  GL 5000 L Three-blade
retreat impeller
-10 to 140℃   Distillation apparatus
  GL 5000 L Three-blade
retreat impeller
-10 to 140℃    
  GL 5000 L Three-blade
retreat impeller
-10 to 140℃   Oil-water separtor
  GL 5000 L Three-blade
retreat impeller
-10 to 140℃   Distillation apparatus
  GL 5000 L Three-blade
retreat impeller
-10 to 140℃    
  GL 5000 L Three-blade
retreat impeller
-10 to 140℃   Oil-water separtor
  GL 5000 L Three-blade
retreat impeller
-10 to 140℃    
  GL 5000 L Three-blade
retreat impeller
-10 to 140℃   Distillation apparatus
  GL 5000 L Three-blade
retreat impeller
-10 to 140℃    
Distillation equipment
  GL 5000 L Three-blade
retreat impeller
170℃ 2.0 Acid resistance,
15 theoretical plates
            Receptor:
600L, 3000L
Filter
  Centrifuge          
  ETFE coating 48 inch,
bottom discharge
       
Dryer
  Conical         Dedicated building
   GL 2000 L   Warm water circulated    
   GL 4000 L   Warm water circulated    
Characteristics
Followings are available as characteristic raw materials.
  Bromine, Methyl bromide, Bromoacetic acid, Hydrogen bromide, isobutene,
Distillation and filteration of acidic substances.

No.3 plant

Facility Material Size Mixing
Impeller
Temperature Vacuum (kPa) Notes
Reaction vessel
  GL 1500 L Three-blade retreat impeller -10 to 140℃    
  GL 2000 L Three-blade retreat impeller -10 to 140℃    
  GL 2000 L Three-blade retreat impeller -10 to 140℃   Distillation apparatus
  GL 2000 L Three-blade retreat impeller -10 to 140℃    
  GL 5000 L Three-blade retreat impeller -10 to 140℃    
  GL 5000 L Full zone -10 to 140℃   Class 1 pressure
  GL 5000 L Three-blade retreat impeller -10 to 140℃   Distillation apparatus
  SUS 200 L Full zone -10 to 140℃   Class 1 pressure
  SUS 5000 L Full zone -10 to 140℃   Class 1 pressure
Distillation equipment
  GL 1500 L Three-blade retreat impeller 140℃ 2.0 Acid resistance,
7 theoretical plates
            Receptor:
500L,2000L
  SUS316 2000L Anchor imprller 140℃ 2.0 20 theoretical plates
            Receptor:
400L,2000L
  SUS316L 1500L Anchor imprller 250℃ 0.5 10 theoretical plates
            Receptor:
500L,500L,1000L
Filter
  Centrifuge          
  ETFE coating 42 inch,
bottom discharge
       
  ETFE coating 42 inch,
bottom discharge
       
  Pressure filter          
  SUS 300 L       Filtration area 0.5 m2
Characteristics            
Grignard reaction, Hydrogenation reaction, borohydride reduction,
Chlorine gas, Ammonia and Hydrogen are available as characteritic raw materials.
Rectification under GMP contorl
Clean-room : Class 100,000
Approved as API's production facility ( Japan )
 

No.4 plant

Facility Material Size Mixing
Impeller
Temperature Vacuum (kPa) Notes
Reaction vessel
  GL 3000 L Three-blade retreat impeller Cold water to warm water    
  GL 5000 L Three-blade retreat impeller -10 to 120℃   Distillation apparatus
  GL 5000 L Three-blade retreat impeller -10 to 120℃   Distillation apparatus
  GL 5000 L Three-blade retreat impeller -10 to 120℃   Oil-water separator
  GL 5000 L Three-blade retreat impeller -10 to 120℃   Oil-water separator
  GL 8000 L Three-blade retreat impeller Cold water to warm water    
  SUS 5000 L Paddle impeller -10 to 140℃    
Distillation equipment
  Thin film distillation apparatus     250℃ 1Pa Rotor type
Diameter:1m ,
Feeding:200 L/h
Filter
  Centrifuge          
  Hastelloy 48 inch,
bottom discharge
       
  Hastelloy 48 inch,
bottom discharge
       
NEW Filter dryer 2000L   to 85℃ by heated water  2kPa Filtration area: 1.5m2
Treatment volume: ca.600L
Material: Antistatic GL
Installation site: Clean-room, Class 100,000
  Pressure filter-dryer          
  GL 1000L       Filtration area 1.0 m2
Dryer
  Conical          
  GL 4000 L   Warm water circulated   Clean room  Class 100,000
Characteristics
Multipurpose plant for API's and pharmaceutical intermediates.
Atomizer pulverizer (hammer mill)
Purified water production equipment
Clean-room : Class 100,000

No.5 plant

Facility Material Size Mixing
Impeller
Temperature Vacuum (kPa) Notes
Reaction vessel
  GL 100L Three-blade retreat impeller -10 to 155℃   Class 1 pressure
  GL 200L Three-blade retreat impeller -10 to 160℃    
  GL 200L Three-blade retreat impeller -10 to 160℃    
  SUS 50L Three-blade retreat impeller -10 to 160℃    
  SUS 200L Three-blade retreat impeller -10 to 160℃    
Distillation equipment
  GL 50L Three-blade retreat impeller -10 to 160℃ 0.4kPa Rasching Ring
            Receptor:10L、20L
  SUS 50L Three-blade retreat impeller -10 to 160℃ 0.4kPa Rasching Ring
            Receptor:10L、20L
  Thin film distillation apparatus     260℃ 1.0Pa Rotor type
Diameter:0.4m,
Feeding:50 L/h
Filter
  Centrifuge          
  ETFE coating 24 inch, top discharge       Clean room Class 100,000
Dryer            
  Shelf dryer          
  Ceramic coating     Warm water circulated   Clean room Class 10,000
Characteristics
Small-scale facility to be used as scale up trial before commercial production.
All vessels are easily-washable

*2nd plant is a dedicated plant

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