List of manufacturing equipment
List of manufacturing equipment
![Plant No.1](/dcms_media/image/factory_list_img01.jpg)
No.1 Plant
No.1 Plant is a multi-purpose plant, and is best fitted for the production of halogenated compounds with neat bromine easily available from bromine tank.
![Plant No.2](/dcms_media/image/factory_list_img02.jpg)
No.2 Plant
No.2 plant is dedicated to manufacture isothiazolin biocidal products. It operates from initial chlorination to final package filling simultaneously with recovery of solvent.
![Plant No.3](/dcms_media/image/factory_list_img03.jpg)
No.3 Plant
No.3 plant is a multi-purpose plant. It can handle Grignard reaction, Hydrogenation, halogenation and distillation for high boiling point compounds.
![](/dcms_media/image/fac4.jpg)
No.4 Plant
The 4th plant is a multipurpose plant mainly for pharmaceutical intermediates and API's. This plant is equipped with thin film distillation apparatus, GL pressure filtration dryers and mill.
![Plant No.5](/dcms_media/image/factory_list_img05.jpg)
No.5 Plant
No.5 plant is a small scale multi-purpose plant for API's, and it's intermediates.
No.1 Plant
Facility | Material | Size | Mixing Impeller |
Temperature | Vacuum (kPa) | Notes |
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Reaction vessel | ||||||
GL | 1500 L | Three-blade retreat impeller |
-10 to 140℃ | |||
GL | 3000 L | Three-blade retreat impeller |
-10 to 140℃ | |||
GL | 3000 L | Three-blade retreat impeller |
-10 to 140℃ | |||
GL | 4000 L | Three-blade retreat impeller |
-10 to 140℃ | |||
GL | 5000 L | Three-blade retreat impeller |
-10 to 140℃ | Distillation apparatus | ||
GL | 5000 L | Three-blade retreat impeller |
-10 to 140℃ | |||
GL | 5000 L | Three-blade retreat impeller |
-10 to 140℃ | Oil-water separtor | ||
GL | 5000 L | Three-blade retreat impeller |
-10 to 140℃ | Distillation apparatus | ||
GL | 5000 L | Three-blade retreat impeller |
-10 to 140℃ | |||
GL | 5000 L | Three-blade retreat impeller |
-10 to 140℃ | Oil-water separtor | ||
GL | 5000 L | Three-blade retreat impeller |
-10 to 140℃ | |||
GL | 5000 L | Three-blade retreat impeller |
-10 to 140℃ | Distillation apparatus | ||
GL | 5000 L | Three-blade retreat impeller |
-10 to 140℃ | |||
Distillation equipment | ||||||
GL | 5000 L | Three-blade retreat impeller |
170℃ | 2.0 | Acid resistance, 15 theoretical plates |
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Receptor: 600L, 3000L |
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Filter | ||||||
Centrifuge | ||||||
ETFE coating | 48 inch, bottom discharge |
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Dryer | ||||||
Conical | Dedicated building | |||||
GL | 2000 L | Warm water circulated | ||||
GL | 4000 L | Warm water circulated | ||||
Characteristics | ||||||
Followings are available as characteristic raw materials. Bromine, Methyl bromide, Bromoacetic acid, Hydrogen bromide, isobutene, Distillation and filteration of acidic substances. |
No.3 plant
Facility | Material | Size | Mixing Impeller |
Temperature | Vacuum (kPa) | Notes | ||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Reaction vessel | ||||||||||||
GL | 1500 L | Three-blade retreat impeller | -10 to 140℃ | |||||||||
GL | 2000 L | Three-blade retreat impeller | -10 to 140℃ | |||||||||
GL | 2000 L | Three-blade retreat impeller | -10 to 140℃ | Distillation apparatus | ||||||||
GL | 2000 L | Three-blade retreat impeller | -10 to 140℃ | |||||||||
GL | 5000 L | Three-blade retreat impeller | -10 to 140℃ | |||||||||
GL | 5000 L | Full zone | -10 to 140℃ | Class 1 pressure | ||||||||
GL | 5000 L | Three-blade retreat impeller | -10 to 140℃ | Distillation apparatus | ||||||||
SUS | 200 L | Full zone | -10 to 140℃ | Class 1 pressure | ||||||||
SUS | 5000 L | Full zone | -10 to 140℃ | Class 1 pressure | ||||||||
Distillation equipment | ||||||||||||
GL | 1500 L | Three-blade retreat impeller | 140℃ | 2.0 | Acid resistance, 7 theoretical plates |
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Receptor: 500L,2000L |
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SUS316 | 2000L | Anchor imprller | 140℃ | 2.0 | 20 theoretical plates | |||||||
Receptor: 400L,2000L |
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SUS316L | 1500L | Anchor imprller | 250℃ | 0.5 | 10 theoretical plates | |||||||
Receptor: 500L,500L,1000L |
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Filter | ||||||||||||
Centrifuge | ||||||||||||
ETFE coating | 42 inch, bottom discharge |
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ETFE coating | 42 inch, bottom discharge |
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Pressure filter | ||||||||||||
SUS | 300 L | Filtration area 0.5 m2 | ||||||||||
Characteristics | ||||||||||||
Grignard reaction, Hydrogenation reaction, borohydride reduction, Chlorine gas, Ammonia and Hydrogen are available as characteritic raw materials. Rectification under GMP contorl Clean-room : Class 100,000 Approved as API's production facility ( Japan ) |
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No.4 plant
Facility | Material | Size | Mixing Impeller |
Temperature | Vacuum (kPa) | Notes |
---|---|---|---|---|---|---|
Reaction vessel | ||||||
GL | 3000 L | Three-blade retreat impeller | Cold water to warm water | |||
GL | 5000 L | Three-blade retreat impeller | -10 to 120℃ | Distillation apparatus | ||
GL | 5000 L | Three-blade retreat impeller | -10 to 120℃ | Distillation apparatus | ||
GL | 5000 L | Three-blade retreat impeller | -10 to 120℃ | Oil-water separator | ||
GL | 5000 L | Three-blade retreat impeller | -10 to 120℃ | Oil-water separator | ||
GL | 8000 L | Three-blade retreat impeller | Cold water to warm water | |||
SUS | 5000 L | Paddle impeller | -10 to 140℃ | |||
Distillation equipment | ||||||
Thin film distillation apparatus | 250℃ | 1Pa | Rotor type Diameter:1m , Feeding:200 L/h |
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Filter | ||||||
Centrifuge | ||||||
Hastelloy | 48 inch, bottom discharge |
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Hastelloy | 48 inch, bottom discharge |
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NEW | Filter dryer | 2000L | to 85℃ by heated water | 2kPa | Filtration area: 1.5m2 Treatment volume: ca.600L Material: Antistatic GL Installation site: Clean-room, Class 100,000 |
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Pressure filter-dryer | ||||||
GL | 1000L | Filtration area 1.0 m2 | ||||
Dryer | ||||||
Conical | ||||||
GL | 4000 L | Warm water circulated | Clean room Class 100,000 | |||
Characteristics | ||||||
Multipurpose plant for API's and pharmaceutical intermediates. Atomizer pulverizer (hammer mill) Purified water production equipment Clean-room : Class 100,000 |
No.5 plant
Facility | Material | Size | Mixing Impeller |
Temperature | Vacuum (kPa) | Notes | ||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Reaction vessel | ||||||||||||
GL | 100L | Three-blade retreat impeller | -10 to 155℃ | Class 1 pressure | ||||||||
GL | 200L | Three-blade retreat impeller | -10 to 160℃ | |||||||||
GL | 200L | Three-blade retreat impeller | -10 to 160℃ | |||||||||
SUS | 50L | Three-blade retreat impeller | -10 to 160℃ | |||||||||
SUS | 200L | Three-blade retreat impeller | -10 to 160℃ | |||||||||
Distillation equipment | ||||||||||||
GL | 50L | Three-blade retreat impeller | -10 to 160℃ | 0.4kPa | Rasching Ring | |||||||
Receptor:10L、20L | ||||||||||||
SUS | 50L | Three-blade retreat impeller | -10 to 160℃ | 0.4kPa | Rasching Ring | |||||||
Receptor:10L、20L | ||||||||||||
Thin film distillation apparatus | 260℃ | 1.0Pa | Rotor type Diameter:0.4m, Feeding:50 L/h |
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Filter | ||||||||||||
Centrifuge | ||||||||||||
ETFE coating | 24 inch, top discharge | Clean room Class 100,000 | ||||||||||
Dryer | ||||||||||||
Shelf dryer | ||||||||||||
Ceramic coating | Warm water circulated | Clean room Class 10,000 | ||||||||||
Characteristics | ||||||||||||
Small-scale facility to be used as scale up trial before commercial production. All vessels are easily-washable |
*2nd plant is a dedicated plant